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DENSO Factory IoT

Accompanying SolutionsTo Establish Continuous Improvement

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As manufacturing changes drastically,
Some things will change and some things will not change.

What will not change is the role of people,
Which is accurately identifying issues and growth factors, and continuing to improve.
What will change is the way we work,
Which is putting people and digital technology at the center of our actions.

By identifying the problems and extracting the root causes hidden in every process.
To solve your problems, we apply the world’s best production technologies.
Then, we eliminate and streamline the stagnation that disrupts the flow of goods and information.
To create an environment that maximizes the potential of both people and robots.

By identifying the good factors and with the buildup of small improvements, kaizen is ingrained throughout your entire worksite.
Changing it into a great factory capable of achieving remarkable results.

Good Factors, Great Factory.

Solution

Visualization and DENSO Engineering.

Visualization of Losses & Improvement Support by DENSO Engineers

DENSO's Factory IoT, which combines tools for visualizing losses and engineers' analysis and proposals, supports rapid problem solving. We quickly establish an improvement culture that would normally take 5 to 10 years and support sustainable productivity improvement.

4 Steps from Introduction to Implementation

  • 1. Targeting

    We clarify the objectives and goals of Factory IoT implementation. We work closely with you to help you set appropriate goals and share the benefits of implementation, planning for success.

  • 2. Visualization

    We introduce a toolkit for visualizing losses and waste. Our hardware is minimal and versatile, making it suitable for any production line. The software also efficiently analyzes the data with a unique production loss visualization application. What we do is not only graph the data, but also provide it as information that can be directly connected to immediate action to improve precisely.

  • 3. Analysis

    By combining the problems visualized by data with information obtained from cameras and sensors, the root cause is accurately identified. We also make reports that organize the identified issues according to their order of importance. This helps to develop effective improvement plans and maximize the return on investment.

  • 4. Designing

    We design optimal solutions according to the situation at the production site and the level of improvement. We combine various methods, such as operation improvement, layout improvement, improvement by karakuri, and robot introduction, to realize productivity improvement.